We mold precision plastic components engineered for critical healthcare performance

Fulflex specializes in injection molding precision plastic components for medical applications. Engineered for performance and consistency, our products & components support critical healthcare settings.

We manufacture rigid and semi-rigid plastic devices and components for applications built for vacuum-tight performance, leak-proof assembly, and safe biohazard disposal in regulated clinical environments and many more.

As a fully integrated contract manufacturing partner, we support customers from early design-for-manufacture(DFM) through tooling, validation, and long-run production.

Build new. Replicate exact.

Our molding capabilities are built for both! Reach out to us for inquiries.

Capability Pillars

Precision & Consistency

Tight-tolerance molding delivers reliable fit, form, and function across every production run.

Regulatory Compliance

Validated manufacturing under FDA QSR and ISO 13485, with full IQ/OQ/PQ documentation.

Complex Geometry

Single - to 32 - cavity tooling supports intricate, multi- feature component designs.

Integrated Assembly

Insert molding and two-shot capability streamline downstream component integration.

Technical Specifications

Injection Molding Equipment Capabilities

  • Clamp force range

    55–120 tons, 250–500 tons, 550, 650 & 720 tons

  • Shot size capacity

    Up to 3,000 g.

  • Cavitation

    Single to 32-cavity tooling.

  • Hot runner capability

    Yes

  • Insert moulding

    Yes, with specific automation.

  • Two-shot / bi-material

    Available for selected geometries

  • Production environment

    Dust-free, controlled temperature

Production & Supply Parameters

  • Annual volume capability

    Millions of units per SKU across multi-cavity tooling

  • Minimum order quantity

    Negotiated per programme - aligned to OEM demand profile

  • Packaging options

    Custom bulk, inner-packed, or individually labelled

  • Materials handled

    PP, PE, PC, PVC, PS or HDPE.

  • Quality standard

    ISO 13485:2016

  • AQL level

    Per customer specification

  • Traceability

    Lot-level

  • Customer audits

    Fully supported and welcomed

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Extrusion
Blow Molding